Couple finds their new life is nuts
Editor’s note: This is the third in a series of stories about local
entrepreneurs.
By Molly Lovell
Staff writer
Husband and wife team
Sheila Speckin and Kim Knight run Maine Buck Nuts out of North Dam Mill in
Biddeford. The Saco residents began making the nuts in 2007 at take-out stand
they ran on East Grand Avenue in Old Orchard Beach, a completely different venture
than what they did in their previous life – Speckin worked in real estate and
the corporate world for several years while her husband owned a camera shop.
How did you start out?
We had a little take out
place in Old Orchard and we started making the nuts just because it was
something different. We used to get them in Boston, but there was nowhere here
that you could buy them so we started to make them and bring them around to
little businesses and said, here’s 20, if they sell, you can pay me. I was no sooner
back to our little place at the beach and people were calling and saying they
needed more. I said “well gee, we’ve got something here.”
How did you come up with
the name?
There were little bags and
we sold them for a dollar. We said, “Well, we’ll sell them for a buck and call
them Buck Nuts.”
This will be our third summer and by the end of that (first)
summer we needed another certified facility that’s health approved and
everything, where we could make them and kind of take it to the next level. So
we were looking around and we met Doug Sanford who owns the mill here. He’s a
wonderful person, very accomodating, he is really warm to small businesses.
What we saw here is that, we have 1,000 square feet now, we’ll soon be
expanding and because the mill is so flexible, we can expand to 2,000, 3,000 –
how ever many square feet we need without really moving. And we wanted to keep
it local. We found the mill to be nice, here they have a conference room, copy
machines, fax machines, all of those common things that if you had your own
business, you’d have to go buy all of that. Whereas here, it’s kind of a
community, we all look out for each other. We also needed something with a
loading dock because we were starting to get larger orders. So this has been a perfect
fit for us.
Has the economy affected
business?
It has in a way. For a small
business, the way my husband and I look at it is, if we can be successful in
this economy, imagine what we can do when the economy gets better – and we have
been very successful. We’ve gotten about 400 new accounts in the last two
years. But as far as the economy, how it’s affected us, we had to update and
improve our packaging because we’re getting into the gift industry now and
we’re continuing to evolve as a company. We found in order to get into the gift
industry your packaging really has to look top notch, so we’ve invested in
better packaging that would be more accommodating to the gift industry. We’ve
also had to become really aggressive with our pricing, looking at volume and
looking at competition in the marketplace.
What’s your background?
We’re learning this from the
ground up – we’ve never done this, it’s new for us. I was in real estate and
the corporate world for years and my husband owned a camera store. So this is
second marriage for both of us and we said, “Well, what do we want to do when
we grow up?” We decided to really venture out, use our creativity, do something
fun, and we’ve met the most wonderful people.
How do you make the nuts?
Our product is considered a
premium product. By premium I mean it’s not just your run-of-the-mill peanuts.
There are premium cashews, pecans, almonds, pistachios, macademias. We have a
machine that roasts them and frosts them. So we use all natural ingredients and
as much as we can possibly can, we buy local – have a local artists draw our
logo and we have a local printer do our printing. So, we put them in a batch,
into this machine, and while it’s cooking we add different flavors. We have a
spicy, wicked hot flavor, we have a sweet and salty, honey mesquite then we
have a cinnamon nutmeg. It kind of evolved from someone saying, “You should
make a, spicy one that goes great in a bar with a beer or something.” A lot of
the bars carry our products. They thought, well, sweet doesn’t really go with
beer, so we would continue to go around to all the people in the mill and say,
“Try these, what do you think? Too spicy? Not spicy enough?” until we got the
recipe just right.
How long does it take to
make a batch?
We can make four pounds
every 10 minutes. We can do up to a ton a week, as our need progresses.
Preparation and making the
nuts is part of it, but we label all the bags, make sure all the nutritional
information is on all the bags, that they’re all properly sealed. We have a
certain schedule, we’ll bake one day, we’ll bag one day, we’ll sell one day, we
deliver one day, we process online orders one day.
Do you employ other help?
We’re very, very grateful
for the success that we’ve had. We’ve been grateful to find some wonderful
sales representatives that are helping us to expand our marketing area into New
England. My husband and I can only do so much on our own. We also partner with
the Transition Program at Thornton Academy.
They’ll come into the mills
– there’s a lot of other businesses here that do this – for example, the
woodworker will show them how to make cabinets. What we do is we have a gal
come in a couple days a week, just for an hour. I show her how to do
QuickBooks. I show her the importance of measuring because if it’s way over you
go into your profit margin. I show her basically every single step of the way
of what needs to be done. Sometimes she’ll come in and we’re just putting
stickers on bags.
How does a small business
owner thrive?
We thrive by having the
support of other local businesses, brainstorming ideas, customer loyalty, and
we feel we thrive by offering 100 percent satisfaction. We give personal
service. We’re not just a voicemail type of company – people call and get a person.
We recently joined on to an
alliance called the Maine Food Producers Alliance, and what they are is a group
of small businesses that are specialty food producers, companies like Stonewall
Kitchen, Borealis Bread, Denny Mike’s Barbecue Sauce – all companies that are
Maine-made products, all coming together for a common cause. For example,
someone needed bar codes. How do you buy a bar code? How do you find a bar
code? So we all get together with this alliance and we share ideas. It really
helps. Small businesses are very open to sharing ideas.
That’s given us the
opportunity to participate in the Boston Food Show. It’s a national food show
where it’s everything from restaurant equipment to different food. We really
want to get into some of the larger stores and the larger markets. We have a
distributor right now who brings us to a lot of the mom and pop convenience
stores. We also pursue new accounts on our own based on leads or based on
walking into a store and saying, “Gee, we should be in here.”
Eventually our goal would be
to be national, but for now we’re taking baby steps. We have a wonderful sales
force that hits the New Hampshire and Maine gift market, which is a different
market –different business wise. Our goal is to pretty much penetrate the New
England market and basically cover it and take it to the next level, which
would be U.S.
Can you buy the nuts at
the mill?
We rented the space at the
mill not necessarily as retail. What our goal at the mill was, was to have a
place that was certified health wise to produce our product. At that time, we
had a bout 70 accounts to serve, so as we grew at the mill we gained more
accounts. Because it’s just the two of us, we really don’t have a retail front
because we’re baking, bagging, selling. Our hours on the door are by
appointment or by chance. If someone is here and they walk in and want to buy
something that’s fine, but we’re not really a retail store. Because we’ve been
designated as a Maine-made product, United Maine Craftsman and Southern Maine
Craftsmen – what those designations do is they allow us to get in to Maine made
stores. Online we have a list of stores in the area, and as locally as Stone
Soup in Saco (they carry our full line because we’re designated as a Maine-made
product) or you can order online and pick up at the factory.
Is there anything else
you would like to add about your business?
We do wedding favors, we do
private labeling. So, for example, Bentley’s Saloon, down in Arundel. They are
a great account of ours. We asked the owner if we could take his picture and
put it on a bag of nuts. So Bentley’s Nuts are at the saloon. We’ve done
private labeling for country clubs, weddings, restaurants – people love to see
their company name.
We also do other snack
mixes. We offer a mix of sesame seeds, wasabi, almonds, peanuts – it’s a great
bar mix. We sell it in bulk to bars where it has their company logo on the
carafe. The idea is for every four pounds of mix they get a carafe. We’re
trying every different way. People are telling us what is needed out there and
we try to bend and make that happen.
How many hours a week to
you work?
That’s one of the downfalls.
We’re never not working. We put in about 40 hours here at the factory. Whenever
we’re out we bring samples with us because you never know who you’ll run into.
When we’re at home, we have our computer and do a lot of our bookwork. But it
really depends on the week. Some weeks are more hours, some weeks are a little
bit less. But I would say 50 to 60 hours. In order to make it work when you
don’t have other people to delegate to, if you don’t do it, it doesn’t get
done. They say, “Do what you love and the money will follow.” We don’t really
look at it as work, we look at it as a personal challenge. The hardest part is
turning it off. I have three children (a daughter, 23, and two sons, 16 and
18), and the toughest part is finding the balance between work and coming home
and being able to shut it off to play chess with my son. I have to be able to
make sure I can transition from work to home, so when you’re working at home,
sometimes it’s hard. I have to be able to have the discipline to change my hat.
What’s your favorite part
of the job?
It think my favorite part is working directly with customers
and shop owners. We have a good balance, my husband and I, because my favorite
part is being in front of the customers and talking with people and negotiating
sales. He loves to cook, so he’s basically the chef. He’s the one who makes the
nuts. He’s also more creative as far as creating different labels and logos and
expanding the colors, and making it whimsical and fun. It’s a nice balance.
Do either of you have a
background in food?
I don’t have a food
background other than I love to eat. He’s always loved to cook and. Our take
out down at the beach was Nathan’s Hot Dogs and it was ice cream and lemonade,
real simple stuff. When we bought all of the equipment at the beach the company
we bought some of it from had this nut machine. My husband is high energy and
said, “Let’s try this.” So we tried it. So we’ve since grown and purchased a
larger machine. The first machine was only two pounds every 20 minutes. We also
have two hot dog carts – one in Saco at Madden Redemption, we’ll be there as
soon as it gets warm enough, and we have a second cart at Home Depot in
Biddeford. For that business, we have people that help us. We were doing it
ourselves but we got to a point and said, “Ok, the nuts are taking on a life of
its own,” which is what we really wanted.
It’s really hard to do one
job. Unless you make a really nice income to make ends meet here. We had to
look at all of the different businesses and say “Which one can we put most of
our energy into and have it go more than just a few months?”


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